Conversely, poorly maintained large machinery equipment runs inefficiently.
Here are five top tips for large machinery maintenance:
1. Keep on top of big machinery operator training
Various kinds of large machinery have multiple operators. Among those continuing inspections on any checklist should be overseeing the correct operation of the gear.
Large machinery should be inspected as soon as it is purchased. Operator training is usually done at that stage, but training has to be kept up. Employees come and go; abilities become hardened and poor operation leads to breakdowns.
Operator manuals can be revised for the specific work situation. They may be rewritten in simpler language. A short manual can be offered to every operator for simple reference. Are you looking vibratory screening machine in Australia ? You can contact WPE Process Equipment. And, if you operate in a paperless environment, then you can rest assured operators use the most current version of each manual.
The knowledge you learn about how to maintain your equipment can become quite valuable — be sure to best leverage this important wisdom and use it at each applicable location.
2. Insert and test lubricants frequently
Lubricants reduce friction around any moving part. A schedule of fantastic lubrication maintenance extends the life span of large machinery equipment and parts.
Lubrication is one of the first and most important of maintenance checks. Start looking for signs of excess oil or grease accumulation on pistons. Check for leaks around oil seals.
Be sure to use the right lubricant. There are specific types of grease and oil for every part. Check the manufacturer’s recommendations.
Specialists analyse particles from the used oil. The makeup of any contaminants will indicate that part could be experiencing a breakdown or wear.
3. Check for signs of wear
Vibration may come from gears and belts that are out of alignment
Shock may come from injuries and poor operator technique
High temperatures can come from prolonged usage, friction, poor lubrication and worn parts, among other reasons
Age affects many important components. With the years, belts will warp. Seals will dry and crack. Bolts will stretch and relax out of shape.
In case you find wear and tear on any moving parts inside your heavy equipment, make sure you rapidly do the necessary replacement of any worn components.
4. Keep large machinery clean, and keep a clean environment
There are many seals and filters in place on heavy machinery to keep functioning parts clean and free of contamination. Seals should be inspected frequently to make sure they’re in good condition. Breathers should be kept clean to prevent creating a vacuum in the cab which will suck contaminants to the cab. The electronics in the cab are vulnerable to breakdown if contaminated. This affects the clutch, for example.
Large machinery ought to be saved in a shed or other building if at all possible. Exposure to wind and weather may result in rust and rot. The machinery should be run periodically if it isn’t being used.
5. Have a repair and maintenance program, and maintain good records
Fluids, tires, tracks and electrical systems are among the elements which have to be checked regularly for preventive maintenance. Know what has to be inspected as well as when. Below are a few examples.
Power transmissions are many moving parts that will need to be maintained in top condition. Gearboxes have to be assessed for lubrication, vibration and damage to components. Gears and shafts usually last quite a while and don’t have to be often replaced, if at all.
Drive train components need constant monitoring. Check sprockets for correct meshing with chains and also for breaks.
Evaluation the oil to diagnose problems. Change filters often.
Bearings maintain great levels of power are running smoothly and are vital to large machinery performance. Check bearing lubrication often. Maintaining bearings well extends their life.
Do a seal check to prevent bearing raceway contamination.
Run torque checks on the bolts. Bolts can elongate and rebound over time.
To conclude, following the above five steps can greatly extend the useful life of heavy machinery, improving the Return on Investment from such critical purchases. In today’s global manufacturing world, the even greater value can be pulled in case you’ve got a worldwide knowledge capture and distribution system for example that this understanding of machinery maintenance may be effectively shared across your company — letting you reap even greater gains on a much wider scale.